Quality (QA/QC/Lab)
Test plans, CoC, NCR/CAPA, instruments & calibration
Module Overview
Comprehensive Quality Assurance, Quality Control, and Laboratory module managing test plans, Certificates of Conformance (CoC), Non-Conformance Reports (NCR), Corrective and Preventive Actions (CAPA), and instrument calibration.
Ensure product quality and compliance with industry standards through systematic quality management. This module handles incoming, in-process, and finished goods quality control with complete traceability and documentation.
11+
Unified Features
6
Industries
7
Key Benefits
8
Key Features
Unified Features
Core functionality that works seamlessly across all steel manufacturing industries
Incoming/In-process/FG Quality Control
Perform quality inspections at incoming material, in-process production, and finished goods stages. Define inspection points, record test results, and make accept/reject decisions with complete traceability.
Test Plans & Sampling Procedures
Define standard test plans with test parameters, acceptance criteria, and sampling procedures. Support for AQL sampling, random sampling, and 100% inspection based on material criticality and quality history.
Non-Conformance Report (NCR) Management
Create and manage non-conformance reports for quality deviations. Track NCR status, assign responsibilities, and ensure timely resolution with root cause analysis and corrective actions.
Corrective & Preventive Action (CAPA)
Manage corrective and preventive actions to address quality issues and prevent recurrence. Track CAPA status, effectiveness verification, and maintain complete documentation for audits and compliance.
Certificate of Conformance (CoC) Generation
Automatically generate certificates of conformance based on quality test results. Include product specifications, test results, compliance statements, and digital signatures for customer delivery.
Certificate of Analysis (CoA) Generation
Generate detailed certificates of analysis with chemical composition, mechanical properties, and test data. Support for multiple test standards, custom formats, and automated generation from test results.
Instrument & Equipment Master
Maintain master data for all quality testing instruments and equipment. Track instrument specifications, location, status, and calibration history for complete equipment management.
Calibration Management & Scheduling
Schedule and track calibration of quality instruments based on calibration intervals. Generate calibration reminders, record calibration results, and maintain calibration certificates for audit compliance.
Quality Dashboard & Analytics
Monitor quality performance with real-time dashboards showing defect rates, first-pass yield, customer complaints, and quality trends. Analyze quality data, identify improvement opportunities, and track quality KPIs.
Statistical Process Control (SPC)
Implement statistical process control with control charts, process capability analysis, and trend monitoring. Track process stability, identify out-of-control conditions, and trigger corrective actions.
Supplier Quality Management
Track and evaluate supplier quality performance with incoming inspection results, defect rates, and quality ratings. Generate supplier quality scorecards and manage supplier quality agreements.
Industry-Specific Features
Tailored functionality designed for specific steel manufacturing industries
Wire Rods
- 1 Tensile strength and elongation testing
- 2 Diameter and surface quality inspection
- 3 Grade and chemical composition compliance
- 4 Mechanical properties testing
Steel Wires
- 1 Tensile strength and elongation testing
- 2 Diameter and surface quality checks
- 3 Chemical composition analysis
- 4 Coating thickness and adhesion tests
Steel Wire Strand
- 1 Breaking load and elongation testing
- 2 Pre-stressing force verification
- 3 Lay length and pitch measurements
- 4 Bridge construction standards compliance
LRPC Strand
- 1 Low relaxation properties testing
- 2 Breaking strength and elongation
- 3 Relaxation testing (1000-hour)
- 4 ASTM A416 and BS 5896 compliance
Steel Wire Ropes
- 1 Breaking strength and safety factor testing
- 2 Lay length and pitch measurements
- 3 Core and strand integrity checks
- 4 ISO 2408 and API 9A compliance
Wire Rope Slings
- 1 Working Load Limit (WLL) testing
- 2 Breaking strength and safety factor verification
- 3 Sling configuration and leg angle testing
- 4 ASME B30.9 and EN 13414 compliance
Key Benefits
Discover how this module transforms your operations and drives business growth
Ensure 100% quality compliance
Reduce customer rejections by 40%
Automated certificate generation
Complete quality traceability
Faster quality approval cycles
Lower cost of poor quality (COPQ)
Improved audit readiness
Key Features
Essential features at a glance
Ready to Explore This Module?
Schedule a personalized demo to see how this module can transform your operations and drive business growth.