Production
Job Cards, labor & machine booking, IoT (opt.), yield & scrap
Module Overview
Production module for managing shop floor operations, job cards, labor and machine booking, IoT integration, and tracking yield, scrap, and rework.
Real-time production tracking and control system that captures production data, manages job cards, tracks machine and labor utilization, and provides insights into production efficiency. Optional IoT integration for automated data capture.
11+
Unified Features
6
Industries
6
Key Benefits
9
Key Features
Unified Features
Core functionality that works seamlessly across all steel manufacturing industries
Job Card Generation & Management
Automatically generate job cards from production orders with operation details, material requirements, and quality specifications. Print job cards, track completion status, and maintain digital records for all production activities.
Routing & Operation Sequencing
Execute production operations in the defined sequence with operation-wise tracking. Record start and end times, quantities produced, and move materials between operations as per routing.
Labor Booking & Time Tracking
Book labor resources to production operations and track actual time spent. Support for multiple operators per operation, skill-based assignment, and integration with timesheet module for accurate labor costing.
Machine Booking & Utilization
Book machines to production operations and track machine utilization, idle time, and downtime. Monitor machine efficiency, identify bottlenecks, and optimize machine allocation for better productivity.
IoT Parameter Capture (Optional)
Capture production parameters automatically from IoT sensors and devices. Monitor temperature, pressure, speed, and other critical parameters in real-time for quality control and process optimization.
Yield, Scrap & Rework Tracking
Record actual yield, scrap quantities, and rework requirements for each operation. Calculate yield percentages, analyze scrap reasons, and track rework costs for continuous improvement.
Work-in-Progress (WIP) Tracking
Track materials and semi-finished goods at each stage of production. Monitor WIP levels, identify bottlenecks, and maintain real-time visibility of production status across all operations.
Production Reporting & Analytics
Generate comprehensive production reports including production efficiency, machine utilization, labor productivity, yield analysis, and scrap reports. Support for custom reports and scheduled email delivery.
Real-time Production Dashboard
Monitor production performance in real-time with live dashboards showing production status, machine status, order progress, and key performance indicators. Get alerts for delays, quality issues, and capacity constraints.
Production Batch & Lot Management
Track production by batches and lots with complete traceability. Assign lot numbers, track batch genealogy, and maintain batch history for quality and compliance requirements.
Production Efficiency & OEE Calculation
Calculate Overall Equipment Effectiveness (OEE) and production efficiency metrics. Track availability, performance, and quality factors to identify improvement opportunities.
Industry-Specific Features
Tailored functionality designed for specific steel manufacturing industries
Wire Rods
- 1 Rolling mill production tracking
- 2 Diameter and grade monitoring
- 3 Heat-based production tracking
- 4 Quality testing integration
Steel Wires
- 1 Wire drawing machine monitoring
- 2 Drawing speed and reduction tracking
- 3 Heat treatment process control
- 4 Coating thickness measurement
Steel Wire Strand
- 1 Stranding operation tracking
- 2 Pre-stressing force monitoring
- 3 Lay length and pitch control
- 4 Breaking load testing
LRPC Strand
- 1 Stranding and stabilizing tracking
- 2 Low relaxation treatment monitoring
- 3 Pre-stressing force control
- 4 Relaxation testing integration
Steel Wire Ropes
- 1 Stranding and closing machine tracking
- 2 Lay length and pitch monitoring
- 3 Coil and reel production tracking
- 4 Breaking strength testing integration
Wire Rope Slings
- 1 Sling assembly and termination tracking
- 2 WLL testing and certification
- 3 Leg configuration and angle monitoring
- 4 Breaking strength testing integration
Key Benefits
Discover how this module transforms your operations and drives business growth
Increase production efficiency by 20-25%
Reduce scrap and rework by 30%
Real-time visibility into production status
Better machine and labor utilization
Accurate production costing
Faster issue detection and response
Key Features
Essential features at a glance
Ready to Explore This Module?
Schedule a personalized demo to see how this module can transform your operations and drive business growth.