Product Configurator & Design
MOP/Multi-level BOM, routing, revisions
Module Overview
Advanced Product Configurator & Design module that handles complex multi-level Bill of Materials (BOM), routing, and product variants. Essential for steel manufacturers with diverse product portfolios.
This module enables you to define complex product structures with multiple levels, manage routing and operations, handle product variants, and maintain complete revision control. Perfect for steel manufacturers who need to manage intricate product configurations.
9+
Unified Features
6
Industries
7
Key Benefits
10
Key Features
Unified Features
Core functionality that works seamlessly across all steel manufacturing industries
Multi-level Bill of Materials (BOM)
Create and manage complex multi-level product structures with unlimited levels, support for assemblies, sub-assemblies, and raw materials. Handle parent-child relationships, quantity calculations, and nested BOM structures for complex steel products.
Routing & Operations Management
Define detailed manufacturing routes with sequence of operations, setup times, run times, and resource requirements. Manage operation dependencies, parallel operations, and alternative routing paths for flexible production planning.
Work Center & Machine Assignment
Maintain comprehensive work center and machine master data with capacity definitions, efficiency factors, and availability calendars. Assign operations to specific machines and track machine utilization and performance.
MOP (Method of Production) Structures
Define multiple methods of production for the same product, allowing flexibility in manufacturing processes. Support for alternative production methods, cost comparison, and selection based on availability or cost optimization.
Product Variants & Configurations
Manage product variants with different specifications, dimensions, grades, or configurations. Support for configurable products with variant rules, pricing variations, and inventory tracking by variant.
Effectivity Dates & Change Management
Control BOM and routing changes with effectivity dates, ensuring smooth transitions between old and new versions. Track engineering change orders (ECOs) and manage change approvals with complete audit trail.
BOM Revision Control
Maintain complete revision history of BOMs with version control, compare different revisions, and track changes over time. Support for revision-based costing and production planning.
Attachment & Version Control
Attach drawings, specifications, certificates, and other documents to products, BOMs, and routings. Maintain version control for documents with check-in/check-out functionality and approval workflows.
Cost Roll-up Calculations
Automatically calculate product costs by rolling up material costs, labor costs, and overheads through multi-level BOMs. Support for standard costing, actual costing, and cost variance analysis.
Industry-Specific Features
Tailored functionality designed for specific steel manufacturing industries
Wire Rods
- 1 Diameter and grade configurations
- 2 Heat number and batch specifications
- 3 Rolling mill process parameters
- 4 Quality specifications and testing requirements
Steel Wires
- 1 Wire drawing sequence and reduction ratios
- 2 Surface treatment and coating specifications
- 3 Diameter and tolerance management
- 4 Material grade and chemical composition
Steel Wire Strand
- 1 Strand configuration and wire count
- 2 Lay length and pitch calculations
- 3 Pre-stressing specifications
- 4 Breaking load and elongation parameters
LRPC Strand
- 1 Strand construction (7-wire, 19-wire)
- 2 Low relaxation properties
- 3 Pre-stressing force calculations
- 4 Concrete compatibility specifications
Steel Wire Ropes
- 1 Rope construction configurations (6x19, 6x37, etc.)
- 2 Core type selection (Fiber, IWRC, WSC)
- 3 Lay direction and length specifications
- 4 Breaking strength and safety factor calculations
Wire Rope Slings
- 1 Sling type configurations (single, double, triple, quad)
- 2 Eye and termination specifications
- 3 Leg length and angle calculations
- 4 WLL and safety factor configurations
Key Benefits
Discover how this module transforms your operations and drives business growth
Reduce product configuration errors by 90%
Accelerate new product introduction
Maintain accurate BOMs with revision control
Enable accurate costing and pricing
Streamline engineering change management
Improve design-to-production handoff
Shorten engineering approval cycles
Key Features
Essential features at a glance
Ready to Explore This Module?
Schedule a personalized demo to see how this module can transform your operations and drive business growth.