Maintenance (TPM)
Machine master, PM plans, breakdowns, spares
Module Overview
Total Productive Maintenance (TPM) module for managing assets, preventive maintenance plans, breakdown management, spare parts inventory, and maintenance analytics.
Maximize equipment uptime and reliability through systematic maintenance management. This module helps schedule preventive maintenance, track breakdowns, manage spare parts, and analyze maintenance performance metrics.
10+
Unified Features
6
Industries
6
Key Benefits
10
Key Features
Unified Features
Core functionality that works seamlessly across all steel manufacturing industries
Asset & Machine Master Register
Maintain comprehensive register of all assets and machines with specifications, installation dates, warranty information, and location details. Track asset hierarchy, parent-child relationships, and asset lifecycle.
Preventive Maintenance (PM) Plans
Define preventive maintenance plans with maintenance schedules, tasks, spare parts requirements, and resource needs. Automatically generate maintenance work orders based on calendar, usage, or condition-based triggers.
Breakdown Job Management
Create and manage breakdown maintenance jobs with priority assignment, resource allocation, and time tracking. Record breakdown reasons, repair actions, and downtime for analysis and improvement.
MTTR & MTBF Analytics
Calculate and analyze Mean Time To Repair (MTTR) and Mean Time Between Failures (MTBF) metrics. Identify problematic machines, track improvement trends, and benchmark performance for better maintenance planning.
Spare Parts & Consumables Management
Maintain inventory of spare parts and consumables required for maintenance. Track spare parts usage, reorder levels, and link spare parts to maintenance plans for automatic requisition generation.
Maintenance Calendars & Scheduling
Schedule maintenance activities using maintenance calendars with machine availability, resource availability, and production schedules. Optimize maintenance windows to minimize production disruption.
Work Order Management
Create, assign, and track maintenance work orders with task lists, time estimates, and resource requirements. Monitor work order status, completion time, and cost for better maintenance control.
Maintenance History & Reports
Maintain complete history of all maintenance activities including preventive maintenance, breakdowns, and repairs. Generate maintenance reports, cost analysis, and equipment reliability reports.
Maintenance Cost Tracking
Track maintenance costs including labor, spare parts, consumables, and external services. Analyze maintenance costs by machine, department, or maintenance type for cost optimization and budgeting.
Maintenance KPI & Performance Metrics
Track maintenance KPIs including equipment uptime, maintenance efficiency, planned vs unplanned maintenance ratio, and maintenance cost per unit. Monitor performance trends and identify improvement areas.
Industry-Specific Features
Tailored functionality designed for specific steel manufacturing industries
Wire Rods
- 1 Rolling mill maintenance
- 2 Rolling stand and guide maintenance
- 3 Continuous production line care
- 4 Quality testing equipment calibration
Steel Wires
- 1 Wire drawing machine maintenance
- 2 Heat treatment furnace maintenance
- 3 Coating line equipment care
- 4 Die and tool maintenance tracking
Steel Wire Strand
- 1 Stranding machine maintenance
- 2 Pre-stressing equipment care
- 3 Tensioning system maintenance
- 4 Breaking load tester calibration
LRPC Strand
- 1 Stranding machine maintenance
- 2 Stabilizing furnace maintenance
- 3 Low relaxation treatment equipment
- 4 Relaxation testing equipment calibration
Steel Wire Ropes
- 1 Stranding machine maintenance
- 2 Closing machine PM schedules
- 3 Wire drawing equipment maintenance
- 4 Breaking strength tester calibration
Wire Rope Slings
- 1 Sling assembly equipment maintenance
- 2 Termination and crimping machine PM
- 3 WLL testing equipment calibration
- 4 Breaking strength tester maintenance
Key Benefits
Discover how this module transforms your operations and drives business growth
Increase equipment uptime by 15-20%
Reduce maintenance costs by 25%
Prevent unexpected breakdowns
Extend equipment life
Better spare parts planning
Improve PM compliance
Key Features
Essential features at a glance
Ready to Explore This Module?
Schedule a personalized demo to see how this module can transform your operations and drive business growth.